Experimental Lab

On Material and Method in the Experimental Lab

IMAGE / EXPERIMENTAL LAB
Experimental Lab, Yale School of Architecture Image forthcoming

The Experimental Lab operates within the Advanced Technology framework as a site for fabrication-based research. The lab treats making as an analytical method through which material behavior, fabrication constraints, and the translation between digital models and physical matter can be examined.

The emphasis is not on production outcomes but on understanding how tools and materials condition architectural thinking.

The lab’s 3D printing infrastructure is structured around differentiation rather than redundancy. Each printer supports a distinct research condition defined by material logic, scale, speed, and environmental control. These differences allow specific questions to be isolated and tested.

Printing Systems

01

Elegoo Centauri

Single-material fabrication for controlled studies of geometry, tolerance, resolution, and structural behavior.

Isolation / Calibration / Iteration
02

Bambu X1 Carbon + AMS

Enclosed, high-speed multi-material fabrication for comparative studies and repeated testing.

Speed / Control / Repetition
03

Prusa XL

Large-format, multi-tool fabrication for differentiated material systems and integrated assemblies.

Scale / Integration / Efficiency

Elegoo Centauri

The Elegoo Centauri, by Elegoo, is a single material extrusion printer used for foundational fabrication studies. Its configuration supports investigations into geometry, layer orientation, tolerance, surface resolution, and structural behavior without the added variables introduced by material transitions.

The Centauri is primarily used for early stage prototyping, calibration, and iterative testing where isolating material behavior is essential.

Material System
Single material
Research Condition
Controlled variables
Primary Use
Prototyping + calibration
IMAGE / ELEGOO CENTAURI
Fabrication study / process documentation Image forthcoming

Bambu X1 Carbon + AMS

The Bambu X1 Carbon with AMS, produced by Bambu Lab, enables multi material printing with up to four filaments. The enclosed build chamber and air filtration system allow the use of materials that require controlled thermal and environmental conditions.

Its high printing speed and automated material switching make it suitable for producing multiple components within a single build, supporting comparative studies, modular systems, and repeated testing across sets.

Material transitions rely on purge material, increasing material consumption and making waste a visible factor in multi material workflows.

Material System
Up to four filaments
Research Condition
Controlled environment
Primary Use
Comparative + repeated testing
IMAGE / BAMBU X1 CARBON
Multi-material testing / process documentation Image forthcoming

Prusa XL

The Prusa XL, developed by Prusa Research, is a large format printer equipped with up to five independent tool heads. Each material is printed through a dedicated nozzle, eliminating purge towers and reducing material waste during transitions.

The larger build volume allows components and assemblies to be fabricated in a single print. This configuration supports research focused on material differentiation within one object, structural and flexible interfaces, and coordinated multi material systems where materials perform distinct roles.

Material System
Up to five tool heads
Research Condition
Material differentiation
Primary Use
Large integrated assemblies
IMAGE / PRUSA XL
Large-format fabrication / material integration Image forthcoming
Research intent determines tool

Each printer is selected based on research intent rather than output optimization. The Centauri supports single-material behavior and process control. The Bambu X1 Carbon supports speed, enclosure, and repetition under controlled conditions. The Prusa XL supports large-scale fabrication and efficient multi-material integration.

Conclusion

Together, these tools define the Experimental Lab as a research environment in which fabrication is used to generate knowledge. Projects developed in the lab are documented and shared through an open archive that records processes, observations, and findings, contributing to broader discussions on material driven architectural research.